Yancheng Oukai Sponge Products Co., Ltd.

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Loofah Scourer Custom

About Us
Yancheng Oukai Sponge Products Co., Ltd.
Yancheng Oukai Sponge Products Co., Ltd.

Yancheng Oukai Sponge Products Co., Ltd. was established in 2009 and covers an area of 10000 square meters.It is China Loofah Sponge Manufacturers and Loofah Scourer Factory, Our company is located in Dafeng city. The traffic here is very convenient: only 40 kilometers from Yancheng Airport, and 30 kilometers from Dafeng Port. Our company will always follow the operation philosophy of "people-oriented, good faith, quality assurance " to provide high-quality sponge products for all clients both at home and abroad. 
Our factory builds a unique processing and quality control system after a dozen years of exploration and practice. Our factory has already passed ISO 9001 quality and BSCI audits.
The company has developed more than 200 kinds of sponges, developed and produced more than 3000 kinds of sponge products, and created the Foamstar international trademark, to meet your diversified needs.  The company mainly produces and sells the following products:  Polyester, polyether sponge sponges (flame retardant sponge, filtration sponge, sound-absorbing sponge, anti-static sponge, seaweed cotton/coral sponge, slow rebound sponge, insulation, cleaning sponge, packing sponge), melamine sponge, wood pulp sponge (cellulose sponge), wood pulp cotton cloth, household cleaning (sponge, emery sponge, mesh cloth, microfiber cloth, cleaning brush, cleaning ball, garbage bags, plastic wrap, plastic bag), car cleaning, personal care products.  Products continue to be sold to Japan, South Korea, the United States, Germany, Sweden, Britain, Canada, Australia, New Zealand, France, Italy, the Netherlands, Poland, Belgium, Spain, Russia, Chile, the United Arab Emirates, Brazil, Thailand and other more than 40 countries.  
We have the advanced production equipment to meet the increasing demands of the market, as well as experienced designers and workers and a management system to help our products stand out from the others. We are a large-scale responsible factory, and the vast majority of our customers have given us a good reputation, We look forward to cooperating with you.

Certificate Of Honor
  • BSCI
  • Certificate
  • ISO9001
  • MSDS
  • REACH
  • SGS
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Industry knowledge

Loofah Scourer: A Miracle from Nature to the Kitchen

In the modern wave of minimalism and environmental protection, an ancient and pure cleaning tool has returned to the public eye: the Loofah Scourer. This cleaning product, composed of natural plant fibers, represents not only an attitude of returning to nature but also a perfect combination of modern biotechnology and traditional agricultural wisdom. As a manufacturer with over a decade of industry experience, Yancheng Oukai Sponge Products Co., Ltd. is committed to transforming this gift from nature into an efficient household cleaning tool through exquisite craftsmanship.

The Mystery of Botany and Fiber Transformation

The life of a Loofah Scourer begins with the luffa plant (Luffa aegyptiaca). During its growth stage, it is a refreshing vegetable; however, when it fully matures and withers naturally on the vine, the internal vascular bundle structure undergoes a marvelous change. The moisture evaporates, the juicy flesh disappears, and what remains is a layer of intricate, tough, and elastic fibrous mesh.

This unique anatomical structure gives the Loofah Scourer excellent physical properties:

Porousness: This structure allows air to flow freely, making it dry much faster than synthetic sponges in humid environments.

Natural Toughness: The fibers have a certain hardness when dry, sufficient to scrape off stubborn dirt, but become flexible and smooth once they come into contact with water.

Structural Advantages of Natural Fibers

The enduring popularity of the Loofah Scourer in the global cleaning market is due to its unique cross-network structure. Every single luffa fiber acts like a tiny scraper, generating multi-angled friction when in contact with surfaces. During the research and development process, Yancheng Oukai Sponge Products Co., Ltd. found that the thickness and distribution density of these natural fibers directly determine cleaning efficiency.

By comparing the parameters of the Loofah Scourer with traditional synthetic plastic scouring pads, we can clearly see the differences in sustainability and functionality:

Performance Metric Natural Loofah Scourer Traditional Plastic Pad (PU/Polyester)
Material Source 100% Plant Fiber (Luffa) Petroleum-based synthetic plastic
Microplastic Emission Zero (Fully biodegradable) Releases microplastics into water during use
Heat Resistance Excellent (Can be boiled for disinfection) Poor (Deforms or smells at high temperatures)
Foaming Efficiency High (Fibrous gaps create rich foam) Medium
Drying Speed Fast (Open hollow structure) Slow (Closed pores trap water)
Environmental Impact Compostable and naturally degradable Takes centuries to degrade

An Inevitable Choice for Green Transformation

Under the challenge of global climate change, reducing the plastic footprint has become a consensus. Yancheng Oukai Sponge Products Co., Ltd. keenly perceived the global market demand for renewable cleaning solutions. We not only provide traditional sponge products but also make the Loofah Scourer the core of our green product line.

Compared to man-made fibers, the carbon footprint of producing a Loofah Scourer is extremely low. It requires no complex chemical synthesis, only sunlight, water, and soil. When its mission is over, it can be thrown directly into a home compost bin and transformed into fertile soil within a few months, completing a perfect Cradle to Cradle cycle.

As a factory that has passed ISO 9001 quality system certification and BSCI social responsibility audits, Yancheng Oukai Sponge Products Co., Ltd. ensures that every Loofah Scourer sold to international markets meets strict quality and environmental standards. Our 10,000-square-meter modern production base in Dafeng City, combined with over ten years of exploration, has established a unique processing and quality control system.


Production and Craftsmanship of Loofah Scourer

From a seed to a high-efficiency Loofah Scourer, the production process is a fusion of natural laws and lean manufacturing. Yancheng Oukai Sponge Products Co., Ltd. has combined traditional agricultural processing with modern industrial quality control systems to establish a stable large-scale supply.

Traditional Processing: The Baptism of Nature

The natural Loofah Scourer is not a product of industrial synthesis. It requires a long growth period and delicate post-processing:

Maturation and Harvesting: When the luffa turns brownish-yellow on the vine and becomes light, the internal fibers are fully lignified.

Peeling and De-seeding: The dried skin is peeled off, and hundreds of seeds are shaken out (these are often kept for next year's planting).

Natural Degumming and Rinsing: The fiber bundles are repeatedly rinsed with clean water to remove residual pulp and sap. Yancheng Oukai Sponge Products Co., Ltd. insists on using clean water sources to ensure the purity and natural color of the fibers.

Sun Drying: The washed fibers are dried in the sun. Ultraviolet rays act as a natural disinfectant while making the fibers more stable and durable.

Modern Improved Processing: Lean Manufacturing

While the raw materials come from nature, transforming them into a Loofah Scourer that meets global export standards requires the modern equipment of Yancheng Oukai Sponge Products Co., Ltd..

Precision Cutting and Shaping: Using advanced hydraulic shearing technology, the original luffa is processed into cylindrical, flat, or ergonomic shapes with handles.

Sewing Reinforcement: For heavy oil stains in kitchens, we sew multiple layers of luffa fibers together to create a more compact Loofah Scourer pad, increasing its lifespan.

Quality Inspection: Following the ISO 9001 system, we test the fiber density of every batch. A high-quality scourer should have uniform pores and moderate resilience.

Quality Discrimination: Defining High-Quality Luffa Fiber

Not all luffa is suitable as a high-efficiency cleaning tool. Yancheng Oukai Sponge Products Co., Ltd. has summarized a set of physical parameter comparisons:

Physical Property Premium Loofah Scourer (Foamstar Standard) Inferior/Immature Luffa
Fiber Density 65 - 90 strands/cm2 (Tight and durable) Less than 40 strands/cm2 (Loose and fragile)
Lignin Content Approx. 11.2% (Ensures cleaning hardness) Very low (Collapses when wet)
Color Appearance Natural light yellow/ivory (No bleach) Dead white (Over-bleached) or black
Tensile Strength 438.5 MPa (Withstands heavy scrubbing) Easily broken, fibers shed easily
Expansion Rate Expands 2-3 times in water, stays soft No obvious expansion, stays hard


Kitchen Expert: Practical Performance of Loofah Scourer

In the kitchen, the Loofah Scourer demonstrates advantages that synthetic sponges cannot match. As a star product of Yancheng Oukai Sponge Products Co., Ltd., it handles heavy grease while protecting expensive cookware.

Strong Degreasing Without Damaging Cookware

The uniqueness of the Loofah Scourer lies in its intelligent hardness. When dry, the fibers are rigid enough to scrape off burnt food; once wet, they become resilient and elastic. This makes it excellent for cleaning non-stick pans, bone china, and glassware. Yancheng Oukai Sponge Products Co., Ltd. utilizes the multi-layer hollow structure to form tiny air buffers during cleaning, preventing scratches.

Foaming Efficiency and Detergent Reduction

The complex fiber network of the Loofah Scourer locks in moisture and detergent more effectively than ordinary sponges. A small amount of soap produces dense, long-lasting foam.

Kitchen Application Natural Loofah Scourer Traditional PU Sponge Steel Wool Ball
Grease Adsorption Extremely High High (But grease seeps deep) Low
Coating Protection Safe Safe (But weak cleaning) Dangerous (Scratches)
Residue Risk Zero Microplastic risk Metal fragment risk
Detergent Usage Approx. 3-5ml Approx. 8-10ml High consumption

Multipurpose Extension: From Tableware to Ingredients

Beyond dishwashing, the Loofah Scourer excels at preparing fresh ingredients. When cleaning root vegetables like potatoes or carrots, the natural fibers easily remove soil without the nutritional waste of peeling. Yancheng Oukai Sponge Products Co., Ltd. produces specialized luffa tools that ensure safety in food contact without chemical additives.


Bathroom and Personal Care Applications

When the Loofah Scourer leaves the kitchen for the bathroom, it becomes an excellent natural skin care tool. This versatility is why Yancheng Oukai Sponge Products Co., Ltd. products are popular in over 40 countries.

Natural Exfoliation Tool

In the shower, the Loofah Scourer is a natural alternative to scrub creams. It gently removes dead skin cells and promotes blood circulation. Unlike plastic bath balls, the luffa fibers absorb and remove excess oil from deep within the pores.

Hygiene Maintenance

Yancheng Oukai Sponge Products Co., Ltd. has scientifically optimized the pore size of the Loofah Scourer to allow rapid drainage when hung, greatly reducing the probability of bacterial growth. Currently, our company has developed more than 200 kinds of sponges and fiber products, including the specialized Foamstar personal care series.


Buying, Maintenance, and Replacement Guide

To ensure the best performance of your Loofah Scourer, follow this professional guide from Yancheng Oukai Sponge Products Co., Ltd.:

How to Choose Quality Products

Color: Premium luffa is naturally light yellow. Avoid products that are stark white (bleached) or have dark spots (mold).

Structure: The Foamstar series uses dense, multi-layered fibers for better wear resistance.

Resilience: High-quality dry luffa should feel firm and resistant when squeezed, not brittle.

Cleaning and Disinfection

Sunlight: Hang the scourer in a ventilated, sunny spot weekly.

Microwave: While wet, heat it for 30-60 seconds to kill 99% of bacteria.

Vinegar Soak: Monthly, soak it in diluted white vinegar to remove soap scum.

Replacement Signals

Fibers become excessively loose or broken.

Dark spots appear that cannot be removed.

Edges begin to fray significantly.


FAQ and Science Knowledge

Q1: Does this natural fiber produce odors?

Answer: Odors are caused by bacteria in damp environments. Because the Loofah Scourer has a hollow vascular structure, it drains very quickly. As long as it is rinsed and hung to dry, it will not produce odors.

Q2: The product looks flat upon arrival. Is this normal?

Answer: Yes. To reduce the carbon footprint during international shipping, Yancheng Oukai Sponge Products Co., Ltd. uses compression packaging. Simply soak it in water for 2-5 minutes to restore its full shape.

Q3: Can it really wash vegetables?

Answer: Yes. As a plant-based fiber with no synthetic particles, it is perfect for scrubbing potatoes or carrots to remove soil and pesticide residues safely.

Q4: Why choose Yancheng Oukai Sponge Products Co., Ltd.?

Answer: We are an ISO 9001 and BSCI certified factory with over a dozen years of practice. Our Foamstar trademark represents a strict quality control system. Our location near Yancheng Airport and Dafeng Port ensures efficient global supply.

Q5: How to dispose of a used Loofah Scourer?

Answer: Cut it into pieces and put it in your garden compost bin. It will naturally decompose and return nutrients like nitrogen and phosphorus to the earth.