Yancheng Oukai Sponge Products Co., Ltd.

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Car Wash Sponge Kit Custom

About Us
Yancheng Oukai Sponge Products Co., Ltd.
Yancheng Oukai Sponge Products Co., Ltd.

Yancheng Oukai Sponge Products Co., Ltd. was established in 2009 and covers an area of 10000 square meters.It is China Car Wash Sponge Kit Manufacturers and Wholesale Car Wash Sponge Kit Suppliers, Our company is located in Dafeng city. The traffic here is very convenient: only 40 kilometers from Yancheng Airport, and 30 kilometers from Dafeng Port. Our company will always follow the operation philosophy of "people-oriented, good faith, quality assurance " to provide high-quality sponge products for all clients both at home and abroad. 
Our factory builds a unique processing and quality control system after a dozen years of exploration and practice. Our factory has already passed ISO 9001 quality and BSCI audits.
The company has developed more than 200 kinds of sponges, developed and produced more than 3000 kinds of sponge products, and created the Foamstar international trademark, to meet your diversified needs.  The company mainly produces and sells the following products:  Polyester, polyether sponge sponges (flame retardant sponge, filtration sponge, sound-absorbing sponge, anti-static sponge, seaweed cotton/coral sponge, slow rebound sponge, insulation, cleaning sponge, packing sponge), melamine sponge, wood pulp sponge (cellulose sponge), wood pulp cotton cloth, household cleaning (sponge, emery sponge, mesh cloth, microfiber cloth, cleaning brush, cleaning ball, garbage bags, plastic wrap, plastic bag), car cleaning, personal care products.  Products continue to be sold to Japan, South Korea, the United States, Germany, Sweden, Britain, Canada, Australia, New Zealand, France, Italy, the Netherlands, Poland, Belgium, Spain, Russia, Chile, the United Arab Emirates, Brazil, Thailand and other more than 40 countries.  
We have the advanced production equipment to meet the increasing demands of the market, as well as experienced designers and workers and a management system to help our products stand out from the others. We are a large-scale responsible factory, and the vast majority of our customers have given us a good reputation, We look forward to cooperating with you.

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  • Certificate
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Industry knowledge

Are the functions of each component in a Car Wash Sponge Kit rationally divided for cleaning the car body, tires, windows, and interior?

Car Wash Sponge Kits typically consist of a combination of components, including sponges of different shapes and materials, cleaning brushes, wiping towels, gloves, and a wash bucket. Each component performs a specific function in cleaning different parts of the car. A rational division of labor not only improves cleaning efficiency but also protects the car's surface and extends the overall lifespan of the kit.

For the car body, large, soft sponges with good absorbency and water retention are usually used. The sponge's larger pore structure and better elasticity allow it to fully absorb car wash liquid and produce rich foam when wet. Its soft surface effectively removes dust and minor stains when wiping the paint without scratching it. Some high-end kits also offer double-layered sponges or microporous sponges to simultaneously maintain foam and protect the surface.

Tires and rims are usually equipped with brushes or sponges with slightly higher hardness or special surface textures. The tire surface easily accumulates dirt, oil, and brake dust, which ordinary soft sponges cannot effectively remove. High-density bristles or coarse sponges can quickly remove stubborn stains through mechanical friction while keeping the tire surface intact and preventing wear.

Smooth, soft, scratch-free sponges or microfiber cloths are commonly used for windows and glass areas. Glass is extremely sensitive to scratches, so kits typically include smooth-surfaced sponges or high-density microfiber cloths with small pores to avoid scratches during cleaning, while ensuring foaming and absorbency for quick, water-free cleaning.

Interior cleaning tends to use soft materials and a combination of small handheld sponges and brushes. Dashboards, door panel crevices, and seat surfaces require meticulous cleaning, so kits usually include small brushes, sponge strips, or gloves. Soft materials remove dust, particles, and stains without damaging fabrics or plastics.

This well-organized design allows each accessory to perform its maximum function in its most suitable position, improving overall cleaning efficiency and avoiding the limitations of using a single tool in multiple scenarios. Kit designs allow both home users and professional detailing shops to meet their comprehensive cleaning needs for the car body, tires, glass, and interior in one go, enhancing the user experience and adding value to the kit.


Does the Car Wash Sponge Kit retain its elasticity and cleaning effectiveness after repeated use and squeezing?

Car Wash Sponge Kits undergo multiple soakings, squeezing, and washing processes in actual use. If the sponge and brush lose elasticity, experience pore collapse, or suffer a decrease in friction after repeated use, it will directly affect the cleaning effect and user experience. Therefore, the selection of materials and manufacturing processes for high-quality kits are crucial to ensuring long-term performance.

The elasticity of the sponge mainly depends on the material itself and its pore structure. Commonly used materials include polyurethane, polyester foam, and natural sponges. Among these, polyurethane foam is the preferred choice for high-end car wash kits due to its uniform density and stable pores. High-porosity open-cell sponges can quickly recover their shape after absorbing water and squeezing, maintaining elasticity and continuously releasing foam. For the brush, the hardness and toughness of the bristles determine the cleaning power and durability. High-quality bristles can withstand repeated friction without bending or falling off.

In terms of manufacturing processes, advanced kits use mold foaming, thermosetting, or composite molding technologies to ensure uniform sponge density and stable pore structure. Some high-end sponges undergo compression and rebound tests, as well as repeated immersion and squeezing simulations, to ensure that they retain their absorbency, softness, and foam-generating ability even after frequent use.

Furthermore, chemical resistance and anti-mold treatment of the materials are also crucial factors in ensuring long-term cleaning performance. Car washes utilize car wash liquids, waxes, or detergents, requiring sponges and brushes to be acid and alkali resistant and not degrade or become brittle. Anti-mold treatment prevents bacterial growth or odor development in humid environments. Through these processes and material selections, the Car Wash Sponge Kit maintains its performance over extended use, ensuring cleaning efficiency and a positive user experience.

High-quality companies typically conduct repeated compression tests, resilience tests, and foam-generating tests on their kits to verify product stability after multiple uses. For example, Yancheng Oukai Sponge Products Co., Ltd. possesses advanced production equipment and a complete quality management system. After more than ten years of technological accumulation, its Car Wash Sponge Kit products ensure that each sponge and brush maintains good elasticity, porosity, and foaming effect even after multiple uses, meeting the high standards of domestic and international markets.


Does the grip design of the sponge and brush in a Car Wash Sponge Kit conform to ergonomics and improve operational stability?

The grip design of a Car Wash Sponge Kit is crucial for user experience and operational stability. During car washing, users need to hold the sponge or brush for extended periods, dealing with slippery foam, repeated squeezing, and handling different parts of the car body. If the grip design is not ergonomic, it may lead to hand fatigue, unstable operation, or even scratches to the car paint during washing. A high-quality kit must be scientifically designed to ensure the sponge and brush are comfortable to hold, operate naturally, and maintain stability in different washing scenarios.

Ergonomic design mainly involves size, shape, surface friction, and pressure distribution. First, the size and shape of the sponge must fit the palm of the hand. Common rectangular, oval, or spherical sponges are suitable for cleaning large areas of the car body, curved surfaces, or tires, ensuring even pressure distribution when gripped and reducing fatigue caused by excessive local friction. The brush is usually equipped with a non-slip handle and a grip design that conforms to the bending angle of the fingers, allowing users to maintain stable control during prolonged operation or high-pressure water rinsing, avoiding slippage or operational deviations. Surface friction and material selection are equally crucial. High-quality Car Wash Sponge Kits incorporate textured surfaces, soft edging, or non-slip materials in the grip area to enhance friction when handling wet hands. Some kits also include gloves or hand straps to further ensure stable control of the sponge and brush during prolonged washing or intensive use. Internally, layered or hollow sponges distribute hand pressure evenly, reducing hand fatigue while maintaining the sponge's resilience and foam release after compression.

For example, Yancheng Oukai Sponge Products Co., Ltd., established in 2009, occupies 10,000 square meters in Dafeng City, Jiangsu Province, with convenient transportation, located 40 kilometers from Yancheng Airport and 30 kilometers from Dafeng Port. The company is dedicated to the research and development and production of high-quality sponge products, possessing advanced automated equipment and an experienced design team. In designing its Car Wash Sponge Kits, Yancheng Oukai Sponge Products Co., Ltd. fully incorporates ergonomic principles, offering sponges and brushes in various grip sizes, shapes, and material combinations to ensure comfortable use over extended periods, even hand pressure, and optimal foam generation and cleaning performance.

Furthermore, after more than a decade of exploration and practice, the company has established a comprehensive processing and quality control system, and has passed ISO 9001 quality management system certification and BSCI social responsibility audit. With its mature processes and management system, Yancheng Oukai Sponge Products Co., Ltd. can maintain a consistent grip feel for every sponge and brush in mass production, meeting the demands of domestic and international customers for high-quality Car Wash Sponge Kits. The company's products are exported to more than 40 countries and regions, including Japan, the United States, Germany, and Australia, and have received widespread praise for their ergonomic design and user experience.

Through scientific ergonomic design, material optimization, and advanced manufacturing processes, Yancheng Oukai Sponge Products Co., Ltd.'s Car Wash Sponge Kit is not only comfortable to hold and stable to operate, but also maintains stable performance during long-term, multi-area cleaning, improving overall cleaning efficiency and providing a reliable solution for home users and the professional car detailing market.